Reliable and durable Cummins® ‘K50 series’ diesel engine - TopicsExpress



          

Reliable and durable Cummins® ‘K50 series’ diesel engine with strong regrindable crankshaft, high strength connecting rod, low pressure fuel lines, STC (Step Timing Controls) injectors and high volume coolant system make ‘K50 series’ generating sets, more reliable and durable. Engines have clocked millions of hours operating in some of the world’s most demanding conditions. Current engines are regularly upgraded with new technologies for better performance and economy. The ultimate proof of superior performance and reliability is the fact that Cummins® entities worldwide source these engines from Cummins India for their markets. Unmatched warranty Cummins® ‘K38 series’ diesel engine generator sets are a truly cost effective solution to long term power need backed by industry best, 2 years / 5000 hrs warranty, for the entire generating set. Cummins advantage Special features of Cummins® ‘K38 series’ engines like STC (Step Timing Controls) injectors, low temperature aftercooler, square combustion chamber, optimised turbocharging and precision heavy duty camshaft make these engines the ultimate in exceptional fuel efficiency all across the operating range. Single source power assurance Design, manufacture and testing of engine, alternator and other accessories is done by Cummins Group of companies for optimum performance and is backed by a countrywide product support network with a single source responsibility for the entire package. Standard scope Engine: Cummins ‘K38 series’ direct injection, water cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications: Cummins PT fuel pump Cummins STC injectors Cummins turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections Radiator or Heat exchanger, Coolant inhibitor, Plate type lube oil cooler Outboard aftercoolers Full flow paper element filters - fuel, lube oil and by-pass Dry type replaceable paper element air cleaner with restriction indicator Flywheel housing & flywheel to suit single / double bearing alternator Flexible coupling for double bearing altenator Starting motor – Electric, Battery charging alternator Electronic control panel Cummins Electronic Governor ( EFC ) Engine protections ( trip ) High Water Temperature Low Lube Oil pressure Overspeed Low Coolant oil level ( alarm ) First Fill Lube Oil Alternator: Stamford brushless AC alternator Separately excited, self-regulated Class ‘H’ insulation Salient pole revolving field Single / double bearing Automatic voltage regulator PMG standard Accessories: Silencer suitably optimized to reduce noise Sturdy base rail 990 ltrs. free standing fuel tank 4 x 12 V dry, uncharged batteries with connecting leads and terminals. Control panel: Powder coated control panel manufactured with14 / 16 gauge CRCA sheet provides: MCCB /ACB of suitable rating with overload and short circuit protection Voltmeter and ammeter with selector switch KW / PF meters Frequency meter KWh meter Indicating lamps for “Load On” and “Set Running” Current transformers Aluminium busbars of suitable capacity with incoming and outgoing terminations Instrument fuses duly wired and ferruled Optionals: Engine: Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch. Alternator: Space heater, RTDs, BTDs Control Panel: AMF control panel, Battery charger, Remote/Auto start panel, Auto/Manual synchronizing panel, Audio/Visual annunciation for faults Control panel: PowerCommand® PC 3.3 The PowerCommand® control system is an integrated microprocessor based generator set control system providing voltage regulation, engine protection, alternator protection, operator interface and isochronous governing. AmpSentry – Includes integral AmpSentry protection, which provides a full range of alternator protection function which are matched to the alternator provided. Power management – Control function provides battery monitoring, testing and a smart starting control system. Advanced control methodology – Three phase sensing, FET based full wave rectified voltage regulation and a PWM output for stable operation with all load types. Communications interface – Control comes standard with PCCNet and Modbus interface. Regulation compliant – Prototype tested: UL, CSA and CE compliant. Service - InPower™ PC-based service tool available for detailed diagnostics, setup, data logging and fault simulation. Reliable design – For reliable operations in harsh environment. Multi-language support Independent of PC/ laptop for setting up Operator panel features Operator panel features – The operator panel, in addition to the alternator, displays the Utility/ AC Bus data. Operator/ display functions 320 x 240 pixels graphic LED backlight LCD with bar graph for displaying electrical parameters Auto, manual, start, stop, fault reset and lamp test/panel lamp switches Alpha-numeric display with pushbuttons LED lamps indicating genset running, remote start, not in auto, common shutdown, common warning, manual run mode, auto mode and stop Paralleling control functions Digital frequency synchronization and voltage matching Isochronous kW and kvar load sharing controls Droop kW and kvar control Sync check Extended paralleling (Peak Shave/Base Load) Digital power transfer control (AMF) provides load transfer operation in open or closed transition or soft (ramping) transfer mode Alternator data Line-to-neutral and line-to-line AC volts 3-phase AC current Frequency kW, kvar, power factor kVA (three phase and total) Engine data DC voltage Engine speed Lube oil pressure Coolant temperature/ low level Comprehensive FAE data (where applicable) Other data Genset model data Start attempts, starts, running hours, kW hours Load profile (operating hours at % load in 5% increments) Fault history Data logging and fault simulation (requires InPower) Standard control functions Digital governing Integrated digital electronic isochronous governor Temperature dynamic governing Digital voltage regulation Integrated digital electronic voltage regulator 3-phase, 4-wire line-to-line sensing Configurable torque matching AmpSentry AC protection AmpSentry protective relay Over current and short circuit shutdown Over current warning Single and three phase fault regulation Over and under voltage shutdown Over and under frequency shutdown Overload warning with alarm contact Reverse power and reverse var shutdown Field overload Control functions Time delay start and cool down Real time clock for fault and event time stamping Exerciser clock and time of day start/stop Data logging Cycle cranking Load shed/ dump as per configurable priority Configurable inputs and outputs (4) Remote emergency stop Options Auxiliary output relays and remote annunciators click here to download the brochur
Posted on: Wed, 26 Nov 2014 05:05:03 +0000

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