VARIOUS COMPONENTS OF AN ENGINE Internal combustion engines are made from various parts.Each part has its own location and function for proper working of engine.. There are hundreds of components which have to perform their functions satisfactorily to produce output power. The major components of the engine and their functions are briefly described below:- 1.)Cylinder Block: The cylinder block is the largest part of the engine. Its upper section carries the cylinders and pistons. Normally, the lower section forms the crankcase, and supports the crankshaft.It is the main supporting structure for the various components. The cylinders of a multicylinder engine are cast as a single unit, called cylinder block.It is the portion of the engine between the cylinder head and sump (oil pan)and is the supporting structure for the entire engine. All the engine parts are mounted on it or in it and this holds the parts in alignment.Cylinder blocks made of aluminum are lighter than cast-iron blocks of the same size. They usually have cast-iron liners which provide a hard-wearing surface for pistons and piston rings. Function- In the bore of cylinder the fresh charge of air-fuel mixture is ignited,compressed by piston and expanded to give power to piston. 2.)Cylinder Head: It carries inlet and exhaust valve.Fresh charge is admitted through inlet valve and burnt gases are exhausted from exhaust valve.In case of petrol engine,a spark plug and in case of diesel engine,a injector is also mounted on cylinder head. 3.)Cylinder: As the name implies it is a cylindrical vessel or space in which the piston makes a reciprocating motion.The varying volume created in the cylinder during the operation of the engine is filled with the working fluid and subjected to different thermodynamic processes. The cylinder is supported in the cylinder block. 4.)Piston: This is a pressure-tight cylindrical plunger which is subjected to the expanding gas pressure.It is fitted into the cylinder forming the moving boundary of the combustion system. It fits perfectly into the cylinder providing a gas-tight space with the piston rings and the lubricant. It forms the first link in transmitting the gas forces to the output shaft. Function-During suction stroke,it sucks the fresh charge of air-fuel mixture through inlet valve and compresses during the compression stroke inside the cylinder.This way piston receives power from the expanding gases after ignition in cylinder.Also forces the burnt exhaust gases out of the cylinder through exhaust valve. 5.)Piston rings: These are circular rings which seal the gaps made between the piston and the cylinder, their object being to prevent gas escaping and to control the amount of lubricant which is allowed to reach the top of the cylinder. Function-It prevents the compressed charge of fuel-air mixture from leaking to the other side of the piston.Oil rings,is used for removing lubricating oil from the cylinder after lubrication.This ring prevents the excess oil to mix with charge. 5.)Connecting Rod: It interconnects the piston and the crankshaft and transmits the gas forces from the piston to the crankshaft. The two ends of the connecting rod are called as small end and the big end. Small end is connected to the piston by gudgeon pin and the big end is connected to the crankshaft by crankpin. Function-It changes the reciprocating motion of piston into rotary motion at crankshaft.This way connecting rod transmits the power produced at piston to crankshaft. 6.)Crankshaft: It converts the reciprocating motion of the piston into useful rotary motion of the output shaft. In the crankshaft of a single cylinder engine there are a pair of crank arms and balance weights.A simple crankshaft consists of a circular-sectioned shaft which is bent or cranked to form two perpendicular crank-arms and an offset big-end journal. The unbent part of the shaft provides the main journals. The crankshaft is indirectly linked by the connecting-rod to the piston - this enables the straight-line motion of the piston to be transformed into a rotary motion at the crankshaft about the main-journal axis. Function-Receives oscillating motion from connecting rod and gives a rotary motion to the main shaft.It also drives the camshaft which actuate the valves of the engine 7.)Camshaft: The camshaft and its associated parts control the opening and closing of the two valves. The associated parts are push rods, rocker arms, valve springs and tappets. This shaft also provides the drive to the ignition system. The camshaft is driven by the crankshaft through timing gears. Function-It takes driving force from crankshaft through gear train or chain and operates the inlet valve as well as exhaust valve with the help of cam followers,push rod and rocker arms. 8.)Spark Plug Function-This device is used in petrol engine only and ignite the charge of fuel for combustion. 9.) Fuel Injector Function-This device is used in diesel engine only and delivers fuel in fine spray under pressure
Posted on: Sat, 24 Jan 2015 11:28:46 +0000
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